Dremel Miter Saw Fixture

Update 07-Mar
Fixed corrupted zip file package. Apologies for not realising that the zip files was corrupted, it should be fine now :)

Video: https://youtu.be/iwKXmwjGt9U

I designed this fixture to significantly reduce the pin cutting time for most of my projects, specifically for the Grand piano, which requires many pins of the same length.

This setup requires a one-time measurement and adjustment to cut pins of the same lengths quickly and consistently.

I've spent some time modularising the design to expand its functionality such that new cutting blocks can be desigined specific to certain tasks.

I have not tested it myself but it should fit all dremel models due to the adjustable design for the mounts. CAD files are provided for modification

All parts to are printed in PLA, 20-30% infill, 3 outer perimeters

Torsion springs must be printed in PETG: 6 outer wall perimeters (the coil segment must be fully solid to produce the necessary tension)

Non Printed Hardware:

Dremel Diamond Disc cutter: 45-50mm diameter Ali Express

Bearing 607zz (7x19x6mm) - 4pcs [Pivot Bearings]

Bearing 605zz (5x14x5mm) - 4pcs [pin guide bearings

M3x6 screw - 2pcs [dove tail block stopper]

M3x12/14 screw - 30pcs [general mounting screws]

M3x18/20 screw - 6pcs [for torsion spring mount]

M3x40 screw - 4pcs [Dremel Clamp]

M3 Hex Nut - 4pxs [Dremel Clamp]

Optional:

Foam tape [to prevent clamping marks on dremel and serves as anti-vibration pads for the base]