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Hi! Thank you so much for this! I have many of the GE G60 pathway lights. This is SO close, just a bit too big. Wondering if scaling down the size just a bit would get close to the correct size for the G60 bulbs? Except for the pole part that goes into the stake. I think that would need to stay similar size. May try scaling down. We are brand new to 3D printing! Thanks again
Hi - They fit tight so that the base of the light does not pop out when placing the lights. If there is the tiniest bit of wiggle, the light base won't stay in.
If I were you, I would print a calibration cube and measure it with an accurate set of calipers to check to make sure your printer is printing everything dimensionally accurate (many hobby-grade 3d printers are a little bit off in one or more dimensions and older printers can start drifting as couplers and belts stretch/slip). We check every one of the printers in our studio monthly for accuracy, but we deal with a lot of engineers who demand dimensionally accurate parts. The home user probably needs to check 1-2 time a year.
We have printed hundreds of these for clients' light displays and I know others that have printed these without issues. There is a remote possibility that GE has altered the base of the light, but I would think there is a much higher chance that your printer is slightly off on the x and or y axis. Being off by more than 0.1 mm can cause the base to not to fit.
Your other option is to scale the stake and base 1-2% larger to accommodate inaccuracies in printing.
I'm sorry, the last line should be scale the stake and base 1-2% smaller to fit.
Thanks! The reason I would have to scale down is because the G60 lights are slightly smaller than the G90 lights and therefore the clips are also a bit smaller.