Recently I got a Kylo Ren Lego minifigure and I wasn't quite happy with his original lightsaber hilt... so obviously I designed and printed a new one.
First I reverse engineered the basic Lego lighsaber hilt piece and then started modifying it to resemble the cross guard saber while still keeping the characteristics of an original Lego piece.
To print this at original scale you should rather use a resin printer but it may be possible to print it on an FDM machine with a small nozzle.
I've also added the original Lego hilt and step files, in case some of you would like to create their own custom lightsaber.
Mechanical engineer | Maker | Master procrastinator | Professional 3D printing enthusiast at @freedeeprinting | Full time Star Wars fan
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